BT OpenReach engineer hooking up our phone line.
When we moved onto site to start the foundations, we had no electricity, internet, or running water. We did have mains water to the site, but it required two people to fill up a 5 litre bottle – one to wrestle the 32mm supply pipe into the bottle, and the other to turn on the toby1, which is the main valve controlling the supply of water to our property. All cooking (and heating of water) had to be done over a fire. This was fun at times, but challenging at others (especially when it starts snowing early in the morning and we had not sorted dry tinder the night before). Charging mobile phones and computers or accessing the internet required a 300m walk to Wiston Lodge (who have kindly allowed us to use theirs). This might not sound like a big deal, but when you need to check something quickly or send an email in the middle of building works, it can be quite problematic. Continue reading
The nearly-complete foundations. (They don’t spread out around the dumper on the top-right, that is just the remains of the aggregate pile.)
Over the course of three days, the trenches were filled with Type 1 aggregate. Luckily the weather was much improved from the beginning of the week – both warmer and with a couple very sunny days. The aggregate is deposited in 150mm rises and then packed down with a ‘wacker’. There are two variants if this machine – one that looks like a lawnmower and another that looks like a pneumatic drill, both with plates on the bottom that vibrate up-and-down. Both types were used in our case, and resulted in a closely-packed foundation, the cross-section of which can be seen in the previous post about aggregate.
The result is about 700mm of packed aggregate with a solid and level surface. The latter is thanks to an electronic measuring stick they have which ensures the surface is truly level, not just following the surface of the surrounding land which falls away.
Cross section of our foundations.
Our structural engineer specified MOT Type 1 Sub-Base aggregate for the foundations. It’s a highly-specified aggregate in terms of particle sizes with well understood compression rates and characteristics. While it may have been possible to get by with aggregate of a more random composition (for instance a 6F2), it was important that we were certain the foundations would work – obviously they can’t be changed later on and have a significant impact on whether the house stays up properly. By using Type 1 Sub-Base, our engineer was certain that the (very heavy) cob walls will be properly supported.
Wednesday (15th May) was the day the digging proper started. By the end of the day, the trenches for the main house foundations had all been dug out. We are using ‘rubble trench’ foundations which involves digging a trench along the lines of all the outside walls and interior cob walls. (Though the walls will be thick, the foundations are significantly wider.) The trench is then filled with aggregate which is packed down and a low stone wall built on top. The cob will be built directly on the stone wall. This type of foundation avoids the need for concrete or cement. It is quite something to see the layout of the house physically, see the actual ground it will sit on, and to be able to walk in the paths of the walls.
Susan going to inspect the trenches
Coll showing polar bear the diggers
Today was the day. The start of the foundations. In the end, the setting out (marking where the foundations will go) was done along with more site clearance. The real foundation digging starts tomorrow.
I’m told it is May. Not sure, as this is what greeted us as we tried to light a fire this morning.
In preparation for setting out the foundations, the site was scraped last week.
One of the first things we did when we bought our plot was to buy a shed to store things in. And for almost three years, that is the only structure that we put up. This shed and I are not great friends. I would have thought that a pre-fab, mass-produced item would at least be predictable. But let’s just say that the tolerances and quality control at the manufacturer leave a lot to be desired. Wall panels that don’t fit together properly, windows that are the wrong size for the opening in the wall, you get the picture. And with our storage container, the shed is surplus to requirements. We were going to take it down, but then realised we would need an enclosure to house electrical sockets for use during the build. The shed will do nicely for that, but it’s in the wrong place. At the end of last month, with some friends, we rolled it into a new position. Pete, I thought you would appreciate the use we’re getting out of the shed given all the help you gave us in putting it up!
At the end of last year we decided to lease a piece of land next to our plot for use during the build. Given the size of our site and the space that will be needed for the house it would have been too cramped to squeeze all the support functions onto our plot. To allow deliveries to the support site, we put a temporary rubble-filled track in for access (at the end of it all, we will remove the rubble and backfill the topsoil that was removed). I had also looked into buying temporary road mats (the plastic or metal sheets put down to protect grass from vehicles or foot traffic for events). These turn out to be expensive, and for the 40+ metres we needed for the track length, it would have been too much of an outlay.
We also realised we would need some secure storage, an area to make tea and warm up food, and a site office. The plan was to get a shipping container for secure storage and a converted container for an office/mess room. Continue reading
Cross-section of a three-phase electricity cable.
At the end of last year we were down on site supervising the installation of our electricity mains cable. The logistics required careful planning as we had to coordinate between Wiston Lodge, the man digging the trench for us, and ScottishPower. The electricity cable has to run from the distribution point behind the Lodge, across the front of the Lodge and its parking area, along a track, down the side of a ravine, under a burn, and up the other side to our plot. From the perspective of Wiston Lodge, the key things was to schedule this at a time when they weren’t busy with lots of groups and guests given that an open trench was going to cut across the front. Continue reading